Category: making organic fertilizer
To produce the best organic chicken fertilizer from your chicken manure is quite a complex process that has been simplified today, thanks to advanced technology which has hastened and eased it. The process begins with material selection, then composting, crushing and mixing, screening, granularization, drying and cooling, then finally packaging, in that particular order. The details of each step are as follows:
Selection of raw material
Whereas as the word suggests, we’re going for chicken waste, some people opt to throw in some more organic manure like biogas residue, crumpled leaves and so on. This first step involves the collection of all the raw materials and piling them up.
This involves the fermentation of the organic matter into nutrients that are safe to use on plants. It is done by oxygen-consuming bacteria and fungi in the presence of oxygen. This means regular turning is a necessity. It is also crucial to adjust the moisture 50-60 percent, which is attainable by adding wood shavings or sawdust. This addition also helps stabilize the high nitrogen content of chicken manure. The process is easily carried out using a compost turner.
Crushing and mixing.
Crushing is done to produce a uniform fine powder of the resultant compost, now called fertilizer. It is usually done by a vertical mixer to avoid caking. The mixing is done to ensure a homogenous mix and may include the addition of elements to ensure nutrient levels reach a certain threshold.
A rotary screening machine is used to ensure that all caked pieces are broken down as well as sieve out any impurities present. It is done by a cylinder round sifter though there can be two screening machines to further refine the finished product.
The powder is then processed by a machine to form grains or granules. In some cases, a pelletizer is used to turn the organic matter into pellets instead. Any pieces that fail to be properly granulated are usually pre-crushed and re-granulated as well.
Drying and cooling
Drying removes moisture thus increasing the durability of the granules, by avoiding any bacterial attack. The cooling makes the product ready for the final step, which is the packaging.
This final step encloses the granules into bags that can then be stored or distributed to the various retail shops for sale. It is done using automatic packing machines which eliminate the need for sewing machines and so on. finished product packing is also done using packing scales, sack closers, stock bins and so on.
One would ask why fertilizer is the ultimate choice as compared to manure. Simply put, it is durable and of a higher quality. When fertilizer whether organic or inorganic is put in soil, it leads to the activation of inorganic nutrients in the soil which boost plant growth. Granularization and powdering make the fertilizer easy to transport and measure. When looking to commercialize this chicken manure fertilizer, be sure to consider market capacity, availability of raw materials and of course capital. This will guide on knowing the scale of production to adopt.
For centuries animal manure has been a traditional source of nutrients for agricultural use. An organic fertilizer production line can process organic waste such as animal manure and turn it into organic fertilizer. Farm use of organic fertilizer is key to the development of ecological agriculture. Most of the essential nutrients and elements for plant growth are contained in organic fertilizers, however, it is difficult for plants to use it directly. Composting allows the nutrients to be released, improving soil structure and productivity that make it possible for plants to absorb the nutrients.
Different Types of Materials used in Organic Fertilizers
There are several different types of materials that can be used in a fertilizing production machine to produce organic fertilizer:
• Livestock and poultry waste and manure from cattle, sheep, horses, and rabbits
• Agricultural waste such as soybean meal, cotton meal, and straw
• Industrial wastes such as wine, vinegar, sugar, cassava, and furfural lees
• Urban sewage and river sludge
Organic fertilizing machines are available in small, medium, and large scale sizes.
Types of Organic Fertilizers
We have two types of organic fertilizer production lines available to turn animal manure into fertilizer – organic powder fertilizer and granular fertilizer production line flow. Both will produce high-quality organic fertilizer.
Organic Powder Making Fertilizer Production Line
Organic manure fertilizer powder is one of the simplest fertilizer-making systems compared to a complete production line in a factory. The machine is capable of manufacturing fine powder fertilizer from organic substances.
The organic powder fertilizer production flow line includes the following components:
– Fertilizer compost turner
– Fertilizer granulator
– Fertilizer crusher
– Fertilizer screening machine
– Fertilizer drying and cooling machine
– Cyclone fertilizer dust collector
– Packing scale
– Coating machine
– Fertilizer bagging machine
The powder fertilizer production line is cost-effective as it reduces the amount of manual labor required. The cost can be further reduced by replacing the fertilizer bagging machine with manual labor.
The capacity of the powder fertilizer machine ranges from 1 t/h to 20 t/h depending on your particular requirements.
Granular Organic Fertilizer Production Machine
Granular fertilizer production flow process is more complicated than the powder fertilizer making process. Lately, the pellet fertilizer process has become much more popular around the world. The size and increased weight of the pellets make it easier to handle and use and certain inorganic elements can be added to improve the effectiveness of the fertilizer. Adding these elements to powder fertilizer can cause moisture absorption and agglomeration.
There are three steps involved in the complete granular organic fertilizer making process:
1. Pre-Treating Process – this is the first step in the fertilizing production line that prepares organic compost for agricultural use. The organic fertilizer compost turner component of the machine is used in this phase of the process.
2. Pelletized Organic Fertilizer Process – in the second phase of the process the organic fertilizer granulator is used as well as the drying and cooling machine.
3. Post Processing – in the post-processing phase the fertilizer screening machine is used together with the organic fertilizer polishing machine. Optional fertilizer bagging equipment is also available if required.
In addition, we are able to provide you with a customized organic fertilizer production line flow if that is what your operation requires.
It’s well-known that fertilizer granules are made from cow dung. However, many people have a limited understanding of these kinds of machines and how they operate. It’s important to remember that there are many different machines on the market, and not all of them process cow dung in the same way. If you have questions about processing machines and how they operate, there are several ways for you to get answers.
The Dung Will Go Through Numerous Processes
It typically takes more than a single process to convert dung into granules. While the number of processes varies from plant to plant, it’s not unusual for dung to go through at least three processes before it is fully converted.
The process of turning fresh dung into granules that can be sold takes time. Dung can’t instantly be converted into granules. It will have to go through numerous steps before the process can be completed.
Cow Dung Is Typically Dried
One of the primary steps involved in making granules is the drying process. While some types of fertilizer are still wet, granules are generally dry to the touch. This means that the dung needs to be placed in some sort of dryer.
There are many different types of dryers that can be used when processing cow dung. It’s important to find a dryer that is able to work quickly, as this can be one of the longer steps in the conversion process.
Processing Dung Can Consume A Lot Of Power
Because there are numerous steps involved in the process of converting cattle dung to granules, a great deal of power can be consumed in the process. This can increase the total cost of producing granules.
It’s important to take these kinds of costs into consideration and search for energy-efficient machinery when setting up a fertilizer plant. It may also be worthwhile to find a process that involves fewer steps so that less power will be consumed overall.
There Are Options
Anyone that is interested in operating a fertilizer plant should know that they have options. There are all sorts of ways to produce granules, and you’ll want to look at different options before you make any decisions about what you want to do next.
Having options means that you won’t be locked into one particular system. You’ll be able to evaluate your needs and find a system that is well suited to those needs. You’ll be able to compare and contrast different systems and find something that is a good fit for your plant. Look closely at all of your options so that you can decide how you would like to proceed.
Do you have questions about how cow dung processing machines are able to convert fresh cow dung into fertilizer granules? If this is something that you are curious about, you should utilize the advice above so that you’re able to get the information that you need. Having a clearer understanding of cow processing machines can help you to make an informed decision if you are planning on purchasing a machine like this in the future.
As we’ve realized the damage food that’s not so green can do, many of us are turning to organic produce and animal products. It’s created a new farming industry that’s taking over the shelves at most grocery stores. Few consumers think about all the products that go into making these farms possible. There are many companies that help put these foods on the market besides the products themselves. The farms and their suppliers have to work hand in hand to aid in the production of clean food that does the least harm to the environment as possible.
There are many chemicals added to fertilizers that are not specified for organic farms. This problem creates a need for organic farmers to find a supplier elsewhere. Typically, organic fertilizer plants are small and often family run. They supply fertilizer that’s both clean and environmentally friendly. These organic plants require machinery to keep them running smoothly just like their non-organic counterparts. Organic fertilizer producers may use more compost, ect; however, they still need the same organic fertilizer process equipment to process the different ingredients put in organic fertilizers. Here are some that will probably be needed.
Most organic fertilizer plants often spread their product for the farm who they are supplying it to. Some farms also have their own plant. A fertilizer spreader helps to distribute the organic fertilizer once it has gone through complete processing. It’s what helps spread it over the farm land so it can help aid the plants as they grow. This piece of equipment is typically hooked up to tractor, or some other type of vehicle, and pushed through the plots so it can do its function.
A tool bar helps to supply the plant with the ability to spread fertilizer over a wider stretch of land. This helps the fertilizer spread at a quicker rate; thus, making the process much more efficient. The faster the work can be done, the more appealing the plant will be.
Tanks may need to be used to transport compost and other material to and from the plant. Small ones can be bought for quite cheaper than the type you’ll see halling oil on the road. Typically, these tanks need to be attached to a truck so that they can be dragged on the road. This attachment can also be an efficient way to bring fertilizer to the farm once it is ready to be fertilized.
-A Fertilizer Tender
Some aren’t using spreaders to distribute fertilizers. Tenders are also another option for this task. These organic fertilizer machines can take a larger beating and last longer than a traditional spreader. They have a rear discharge. This makes spreading the material easier and allows the machine to last longer.
Organic Is The Future
Non-organic farms have created a lot of problems. Bees are dying from the toxins when they try to pollinate. The chemicals used in traditional farms have been linked to cancer. Are organic options dirtier since they don’t have chemical protection? No, just wash off the produce before you eat.