Turnkey solutions have started entering the marketplace to aid companies with their fertilizer production plants. However, which are the causes of choosing these solutions over conventional methods that have been around for a long time?
There are numerous benefits that come along with turnkey solutions, which explains why a growing number of company owners are considering these his or her go-to options.
Listed below are the principle benefits that come with a contemporary turnkey solution and why it is advisable for your operations too.
As outlined by research which has been done on these plants, most of them don’t continue to modern speeds. This implies they are not employed as they should which only slows things down for individuals who wish to see results. The target is to go with something that offers increased speeds and will happen when you go with a small-scale organic fertilizer production plant.
With faster speeds, the production line continues to undergo more organic waste without compromising on quality. This is just what it boils down to for business people which can be reliant on these turnkey solutions.
It’s one important thing to boost the rate and another to know the product quality will stay the same. There may be nothing worse than attracting a new solution after which realizing it doesn’t keep up with what you are accustomed to as an entrepreneur. For this reason most small scale organic fertilizer plants can look towards going with something which has been fine-tuned to meet their requirements. If not, they look elsewhere since the quality is important when it comes to making more and having things done the correct way. This is probably the biggest features of turnkey solutions in the long run.
Quality of Production
In relation to a tiny scale organic fertilizer production plant, you are going to have to streamline everything to the very best of your skill. Unfortunately, this isn’t always possible unless you are considering getting important components for instance a fertilizer crusher or a rotary granulator. You will need to keep these items all set to go inside your small-scale organic fertilizer production plant to ensure the final results continue to pour in. Otherwise, you will remain one step behind and others are going to optimize their setup better than you. Detailed info on organic fertilizer production at small scale, welcome to https://fertilizerplantdesigner.com/small-scale-organic-fertilizer-plants/
These represent the premiere factors behind the ones that want to set up a fertilizer production plant and want to get it done the proper way. By using a small-scale organic fertilizer production plant, you are likely to want something which is simple to handle and definately will consistently work well in all situations. This is exactly what the average company owner has in your mind and is particularly these advantages which will get noticed. You will be aware how good it’s gonna work without delay and that will win you over. It’s exactly about quality and ensuring that you happen to be optimizing this process by making it ten times faster without losing out on quality on the way.
Taking the water system as a whole, according to the geographical distribution of towns and industrial and mining enterprises along the coast of the water system, as well as the self-purification capacity, pollution capacity and pollution status of the water system, comprehensive prevention and control measures are taken to prevent and control water pollution. It includes various engineering technology means and management measures, which have the characteristics of integrity, comprehensiveness and regionality.
Comprehensive prevention and control of water pollution is a comprehensive application of various measures to prevent and control water pollution. Prevention and control measures involve two types of engineering and non-engineering, mainly:
(1) Reducing the discharge of wastewater and pollutants, including saving production wastewater, stipulating water quota, improving production technology and management system, increasing the reuse rate of wastewater, adopting new technology without pollution or less pollution, and formulating material quota, etc. For water-deficient cities and industrial and mining areas, regional recycling water and wastewater reuse systems should be developed.
(2) Developing regional water pollution prevention and control systems, including formulating urban water pollution prevention and control plans, river basin water pollution prevention and control management plans, implementing the total amount control system of water pollutant discharge, developing sewage after proper manual treatment for irrigation farmland and reuse for industry, establishing sewage reservoirs without polluting groundwater, and low water. Periodic storage of sewage reduces sewage discharge load and conducts controlled dilution during flood period.
(3) Develop wastewater treatment technologies with high efficiency and low energy consumption to treat wastewater.
Comprehensive prevention and control of pollution refers to the comprehensive use of various measures to prevent and control water environmental pollution from the whole point of view. It is very necessary to implement comprehensive prevention and control of water pollution, because China is a country with relatively scarce water resources, and there are two manifestations: one is resource-based water shortage, the other is water-quality-based water shortage. For a long time, the purification treatment of sewage outlet based on point source control can not effectively solve the problem of water pollution. Comprehensive prevention and control of water pollution must be carried out from the overall point of view of the region and water system in order to fundamentally control water pollution and solve the problem of water shortage caused by water quality.
Why do this
The necessity and urgency of comprehensive prevention and control of water pollution are embodied in two aspects: first, the contradiction between water resources shortage and unbalanced supply and demand is prominent, and the serious pollution of water environment makes this contradiction more prominent and urgently needs to be solved;
Why is it so urgent?
Secondly, the purification treatment of sewage outlets based on point source control can not effectively solve the problem of water pollution. Comprehensive prevention and control of water pollution must be carried out from the whole region or water system, and the tail control of point source control should be transferred to the source control in order to control water pollution fundamentally.
The basic principle of sewage prevention and control is the combination of prevention, treatment and management.
Through effective control and preventive measures, the amount of pollutants discharged by pollution sources can be reduced to the minimum.
(1) For industrial pollution sources, the most effective control method is to promote cleaner production. Cleaner production refers to the advanced production technology with the smallest utilization of resources and energy and the least pollution emission. The main technical routes adopted in cleaner production include: reforming raw material selection and product design, replacing toxic and harmful raw materials and products with non-toxic and harmless raw materials and products; reforming production process to reduce consumption of raw materials, water and energy; adopting recycling water system to reduce wastewater discharge; and recycling the usefulness of wastewater. Composition, reduce the concentration of wastewater, etc. Cleaner production advocates life cycle analysis and management of products rather than end-treatment.
(2) For domestic pollution sources, effective measures can be taken to reduce their emissions. Such as promoting the use of water-saving appliances, improving people’s awareness of water-saving, reducing water consumption, thereby reducing domestic sewage discharge.
(3) For agricultural pollution sources, in order to effectively control non-point pollution sources, we must start from “prevention”. Promoting scientific fertilization and rational use of pesticides in farmland can greatly reduce the residual fertilizers and pesticides in farmland, thereby reducing the amount of nitrogen, phosphorus and pesticides contained in farmland runoff.
Through various measures to control pollution sources and polluted water bodies, the pollution sources can achieve “standard discharge” and the water environment can achieve the corresponding water quality function.
It is very difficult or almost impossible for pollution sources to achieve zero discharge. Therefore, it is necessary to properly treat polluted (waste) water to ensure that the discharge standards set by the state or local authorities are met before it is discharged into the water body. Great attention should be paid to the relationship between industrial wastewater treatment and municipal wastewater treatment. For industrial wastewater containing acid, alkali, toxic and harmful substances, heavy metals or other special pollutants, local treatment should be carried out in the plant to meet the discharge standards to the water body or the water quality standards to the urban sewer. Those industrial wastewater similar in nature to municipal domestic sewage can be treated together with municipal sewage as a priority. It is not only unnecessary but also uneconomical to set up sewage treatment facilities separately. The design of urban sewage collection system and treatment plant should not only consider the need of water pollution prevention, but also the need to alleviate the contradiction of water resources. In areas where water resources are scarce, the treated municipal wastewater can be reused for agriculture, industry or municipal administration and become stable water resources. In order to meet the needs of wastewater reuse, its collection system and treatment plant should not be too centralized, but should be close to the reuse target.
In addition, according to the characteristics of water pollution, we should actively take physical, chemical, biological engineering and other means to control pollution, so that the deteriorated aquatic ecosystem can be gradually restored.
Strengthen the supervision and management of pollution sources, water bodies and water treatment facilities in order to promote treatment. Pipe also plays an important role in water pollution control. Scientific management includes regular monitoring and inspection of pollution sources, water treatment facilities and sewage treatment plants, and regular monitoring of water environmental quality to provide basis and information for environmental management.
Functional zoning of water environment is the basis for comprehensive prevention and control of water pollution
According to the current functions of water environment and the needs of economic and social development, the functional zoning of water environment is based on surface water environmental quality standards, which is the basis of water source protection and water pollution control. For example, the surface water environmental quality standard divides the water area control functions into five categories: Class I is mainly applicable to source water and national nature reserves; Class II is mainly applicable to primary protection areas of centralized drinking water sources, precious fish protection areas, fish and shrimp spawning grounds; Class III is mainly applicable to centralized drinking water sources II. Class IV is mainly suitable for general industrial water use and recreational water areas where human body does not contact directly; Class V is mainly suitable for agricultural water use areas and waters where general landscape requires.
Principles and methods
The principles of division are as follows: priority protection of centralized drinking water source areas; water body should not reduce its current use function, taking into account planning function; water areas with multiple functions should be classified according to the highest function; professional water standard requirements should be considered as a whole; consideration should be given to each other between upstream and downstream areas, with due consideration to potential functional requirements; and rational use of water body itself. Net capacity and environmental capacity; Consider the combination of land industrial rational layout; Consider the impact on underground drinking water sources; Practical and feasible, easy to manage.
Functional zoning method: according to the principle of adapting measures to local conditions and seeking truth from facts, according to actual measurement, empirical analysis and administrative decision-making.
Controlling pollution and protecting water sources according to functional areas.
(i) The level of protection shall be defined according to the functions of the waters and the requirements for water pollution control shall be put forward. For example, special protected waters refer to the first and second categories of national Surface Water Environmental Quality Standards (GB3838-2002). No new sewage outlets shall be built for such waters. Existing sewage discharge units shall be strictly controlled by local environmental departments in order to ensure that the water quality of accepted waters meets the water quality standards for specified purposes; and key protected waters shall be protected. It refers to the third class waters stipulated by GB3838-2002, and the first class discharge standards stipulated in the Comprehensive Sewage Discharge Standard (GB8978-1996) are applied to the sewage discharged into the waters.
(ii) The total amount control shall be implemented according to the functional areas. The so-called total amount control refers to the maximum allowable emission of some kind of pollution in order to maintain the environmental target value of an environmental functional area. Therefore, water environmental functional zoning is the basis for implementing total water pollution control.
Formulating comprehensive prevention and control plan of water pollution
Main contents and working steps
(i) Based on the investigation and evaluation of water environment, the main problems of water environment are analyzed and determined.
(ii) Division of water pollution control units. According to the analysis conclusion of water environment problems, considering the administrative division, water area characteristics and pollution source distribution characteristics, the source area and receiving water area are divided into water pollution control units.
(iii) Put forward environmental objectives and demonstrate accessibility. At the Fourth Session of the National People’s Congress, the strategic goal of environmental protection across the century was clearly put forward, which is the basis for the goal of comprehensive prevention and control of water pollution. Environmental objectives should include the total amount control objectives of major pollutants and the specific objectives of various sub-items of comprehensive water environment improvement. It is necessary to demonstrate the accessibility of environmental objectives.
(iv) Determine the amount of major pollutant reduction and the proportion of reduction allocation.
(v) To formulate a comprehensive water pollution prevention and control plan and implementation plan.
(vi) Support and guarantee for the implementation of the plan. Including: analysis of sources of funds, formulation of annual plans, implementation of pollutant discharge declaration and registration and pollutant discharge permit system proposals, as well as the necessary technical support.
Several principles that must be adhered to in formulating comprehensive water pollution prevention and control plan
(i) Focusing on economic construction is conducive to the coordinated development of economy and environment.
(ii) Take rational development and utilization of water resources as the core, focusing on the whole process control. By changing the mode of economic growth and promoting cleaner production, pollution can be eliminated in the process of economic reproduction.
(iii) Overall planning, highlighting key points, adapting measures to local conditions and stressing practical results.
(iv) adhering to the principle of comprehensive improvement. Systematic analysis of the planning scheme is needed to achieve overall optimization.
Emission permit system, transition from concentration control to total quantity control
Practice has proved that in carrying out this system, we must follow the following five requirements in the light of China’s current technological level and management system.
(1) Determine the total amount control target from the actual point of view. When it is difficult to determine the environmental capacity of the receiving water body for discharging pollutants, according to the principle of the total amount control plan put forward by the State Environmental Protection Administration in December 1995, the total amount of discharged major water pollutants in 1995 can be regarded as the target total amount, and the proportion of reduction can be determined according to the actual technical and economic level of the region, and allocated to the main body. Pollution sources.
(2) Choose the target of issuing certificates. The main target of issuing permits is the large polluters in the region. A city can catch more than a dozen or dozens of households. It is necessary to select the key control points through investigation and evaluation of pollution sources. For example, Anyang City put forward that we should do a good job of 2, 5 and 8, and control 8 and 9, that is, we should catch 20, 50 and 80 large polluters in batches, and control 70%, 80% and 90% of the city’s water pollution load.
- Control the total amount of sewage. Measure according to local conditions and control the total amount of sewage.
- Strengthen environmental supervision and management after issuance of certificates.
- Pay attention to practical experience and constantly improve the level. In order to implement the sewage discharge permit system, we should first carry out pilot projects, sum up experience and gradually popularize it.
- But we should also pay attention to the new problems in the process of implementation, such as the paid transfer of pollutant discharge indicators and the trading of pollutant discharge rights.
- Comprehensive Prevention and Control of Water Pollution in Township Enterprises
- The discharge of industrial wastewater from township enterprises was only 3.9 billion tons in 1997.
Bio Engine Composting Part 2
Classification by type of fermentation plant
According to the type of fermentation device, there are vertical composting fermentation tower, horizontal composting fermentation drum, silo composting fermentation tank and box composting fermentation tank.
1 vertical compost fermentation tower
Vertical composting fermentation tower usually consists of 5-8 layers. The composting material enters the tower from the top of the tower. In the tower, composting moves from the top of the tower to the bottom of the tower through different forms of mechanical movement. Generally, after 5 to 8 days of aerobic fermentation, the compost is moved from the top of the tower to the bottom of the tower to complete a fermentation. Vertical composting fermentation tower usually has a closed structure. The temperature distribution in the tower gradually increases from the upper layer to the lower layer, that is, the lowest layer has the highest temperature. In order to ensure the activity of microorganisms in each layer for high-speed composting and maintain the optimum temperature and ventilation volume of microorganisms in each layer of the tower respectively, the oxygen supply of the tower device is usually forced ventilated by a fan, and the air is quantitatively ventilated into the tower through the vents of different heights installed on the side of the tower body to meet the micro-generation. The demand for oxygen.
Vertical composting fermentation tower usually includes vertical multi-stage cylinder type, vertical multi-stage landing gate type, vertical multi-stage blade scraper type, vertical multi-stage movable bed type, etc.
2 horizontal composting fermentation drums
Horizontal composting fermentation drum is also called Danot type. The main equipment is a horizontal drum with a length of 20-35 m and a diameter of 2-3.5 M. In the fermentation device, waste is raised along the rotating direction by friction with the inner surface of the cylinder, and falls down by means of self-weight. By rising and falling repeatedly, the waste is evenly turned over and contacted with the air supplied, and fermented by microorganisms. In addition, because the cylinder is oblique, when the waste lifted along the rotating direction falls by its own weight, it gradually moves to one end of the outlet of the cylinder, so that the rotary kiln can automatically and steadily supply, transport and discharge compost. The processing conditions of the device are summarized as follows:
The ventilated air temperature is normal in principle. For a 24-hour continuous operation device, the ventilation rate is 0.1 m3/(m3.mm), and the rotating speed of stirring in the cylinder should be 0.2-3.0 r/min. If the whole fermentation process is completed in this device, the residence time should be 2-5 days. The filling rate of cylinder is generally as follows: waste volume in cylinder/cylinder capacity is less than capacity. The average temperature of compost in the whole fermentation process is 50-60 when the device is used, and the maximum temperature can reach 70-80 high. When the device is used for one fermentation, the average temperature is 35-45, and the maximum temperature can be about 60 high.
3 silo type compost fermentation silo
Silo-type compost fermentation silo is a single-layer cylindrical (or rectangular) fermentation silo, the depth of fermentation silo is generally 4-5 M. The upper part is provided with a feed inlet and a scraper diversion device, and the lower part is provided with a screw discharger. Most of them are made of reinforced concrete. High-pressure centrifugal fan was used to supply oxygen in fermentation chamber to maintain aerobic fermentation of compost in fermentation chamber. Air generally enters the fermentation bin from the bottom of the silo, and composting material enters from the top of the silo. After 6-12 days of aerobic fermentation, the compost with initial maturity was discharged from the bottom of the silo through the discharger. According to the movement form of compost in fermentation bin, silo fermentation bin can be divided into static and dynamic.
(1) Silo-type static fermentation bin.
The device is a single-layer cylinder with stacking height of 4-5 M. The compost enters the silo through the distributor from the top of the silo. After 10-12 days of aerobic fermentation, the compost is discharged by the screw discharger at the bottom of the silo. Because there is no repetitive cutting device in the warehouse, the raw materials are compacted and lumpy, the ventilation performance is poor, the ventilation resistance is large, the power consumption is large, and the product is difficult to homogenize. However, the device occupies a small area and has a high utilization rate of fermentation bin, which is its advantage. The structure of this device is simple, so it is widely used.
(2) Silo-type dynamic fermentation silo.
The silo-type dynamic fermentation silo is a single-layer cylindrical silo with a stacking height of 1.5-2 M. During the operation of the dynamic fermentation bin, the crushed wastes sorted by the pretreatment process are transferred to the middle of the top of the tank by the feeder, and then uniformly distributed by the feeder to the tank. The screw drill located in the rotating layer stirs the wastes in the tank by revolution and rotation, so as to prevent the formation of grooves, and the shape and arrangement of the screw drills can pass through. Maintain a uniform distribution of air. Waste falls from the top down in the pond by gravity. Rotary cutting screw device with revolution and rotation is installed at the bottom of the pool. Whether the upper rotating layer rotates or not, the product can be discharged from the bottom of the pool. The air required for aerobic fermentation is forced into the bottom of the pond through the air distribution board. In order to maintain the aerobic environment in the pond and promote fermentation, forced ventilation from the bottom of the pond was adopted by blower. By measuring the temperature and gas concentration in each section of the pool, the air quantity supplied to each section can be adjusted and the rotation period of the bridge tower can be controlled to change the overturning frequency. The period of one fermentation is 5-7 days. In the composting process, the helical blades cut off the raw materials repeatedly, and the raw materials are pressed on the helical surface, which is easy to produce compacted lumps, so the ventilation performance is not very good. In addition, it also has some shortcomings, such as uneven residence time of raw materials, uneven product shape and not easy to seal. Its advantage is that the height of the outlet and the residence time of the raw material can be adjusted.
4 Box composting fermentation tank
There are many kinds of box-type composting fermentation ponds and their applications are very common. The main classifications of box-type composting fermentation ponds are as follows:
(1) Rectangular fixed plough-shaped overturned fermentation tank.
The box-type composting fermentation pool is equipped with plough-type upside-down mixing device. The device acts as a mechanical plough to dig waste. It can regularly agitate and move materials several times. It can keep the ventilation in the pool, make the materials evenly disperse, and also has transportation function. It can move materials from the feed end to the discharge end, and the materials stay in the pool for 5-10 days. The air is forced to ventilate through the air distributor at the bottom of the pool. Fermentation tank adopts conveying mixing device, which can increase the height of material accumulation.
(2) Fan bucket overturned fermentation tank.
This kind of fermentation tank is horizontally fixed. It is equipped with a dumper to mix the waste so that the humidity of the waste is uniform and in contact with the air, which promotes the rapid decomposition of compost and prevents the generation of odor. The residence time is 7 to 10 days. The frequency of dumping waste is once a day as the standard. The number of dumping can also be changed depending on the material properties. The fermentation plant has several characteristics in operation: the fermentation tank is equipped with a mixer and an overturning car mounted on the truck conveyor. When the waste is overturned, the overturning car runs on the fermentation tank. When the overturning operation is completed, the overturning car returns to the movable car. According to the handling capacity, sometimes the traveling crane structure can not be installed. Vehicle conveyor; When the material in the pond is overturned, the mixer is lifted by rope traction or mechanical piston tilting device, and when it is overturned again, the mixer can be put down to start mixing; In order to transfer the overturning vehicle from one fermentation pond to another fermentation pond, the track conveyor and crane can be used to scrape out the conveyor and belt conveyor. Feeder or swing conveyor, compost is agitated by mixer, conveyed by vehicle conveyor at the end of fermentation pool, and finally scraped out of the pool by scraper conveyor placed on movable car. Several specific stages of fermentation process are controlled by a compressor, and the required air is blown in from the bottom of fermentation pool.
(3) Crane overturned fermentation tank.
This kind of fermentation tank is usually used for secondary fermentation. The compostable materials which have been crushed and sorted by the pretreatment equipment or which have been fermented once are sent to the fermentation tank by the conveying equipment, and the compostable materials which are fed into the fermentation tank are piled up in the designated box fermentation tank by the shuttle conveying equipment. During accumulation, air is supplied from suction trough, and hopper crane is used to overturn material and perform vaccination operation at the same time.
(4) Horizontal blade fermentation tank
The agitator blade is attached to the mobile device and then moves. Because the mixing device can move horizontally and vertically, the mixing device moves the mixing material repeatedly vertically and transversely at the same time. Because stirring can be used throughout the fermentation tank, the fermentation tank can be designed very wide, so that the fermentation tank has greater processing capacity.
(5) Horizontal scraper fermentation tank.
The main component of the fermentation tank is a flaky scraper driven by gear and rack. The scraper swings from left to right to stir waste, returns from right to left without load, and then swings from left to right to push a certain amount of material. The amount of material pushed by the scraper can be adjusted. For example, when stirring once a day, adjustable push volume is required for a day. If the treatment capacity is large, the fermentation tank can be designed into a multi-stage structure. The pool body is a sealed negative pressure structure, so the odor does not escape. The fermentation tank has many ventilation holes to maintain aerobic condition. In addition, sprinkler and drainage facilities are installed to regulate humidity.
The type of composting equipment used and the corresponding composting process usually depend on the following factors:
- Types of solid waste;
- Establishing natural conditions of composting plant site (distance from residential area, topography, wind direction, etc.);
- Control level of secondary pollutants (leachate, odor gas) in composting process;
Investment and operation cost of plant construction.
Because of the superiority of geographical location, stacking composting can be widely used in rural areas and small towns. However, in some densely populated rural areas, farms, aquaculture farms, urban suburbs and other areas, the composting process with high efficiency for odor gas and leachate treatment should be chosen first.
Trend of development
The Seattle Solid Waste Utilities Bureau first implemented the Masterminer Program in the United States in 1986, marking the beginning of household composting, which mainly uses composting technology to treat yard waste and food waste. In 1995, 41% of Seattle households implemented household composting, diverting about 8 300 tons of yard waste, 82% of which was used for yard greening. There are studies. In the Mississauga area of Ontario, roadside collection, centralized composting and household composting cost $140 t-1, $190 T-1 and $50 t-1, respectively. Moreover, household composting can reduce the amount of household garbage by 3%-5%. Compared with centralized and large-scale composting systems, household composting has significant advantages: low cost and reduction of solid waste sources. In Seattle, there are two types of household composters for food waste: earthworm boxes and conical buckets. In the past, earthworm boxes were commonly used. Now, conical barrels are popular. The height of conical barrels is about 0.9 M. There is a basket with a height of 0.46 M. It can accommodate food waste produced by a family of three within 6 to 9 months. There are two kinds of household composters for yard waste: 0.34 m3 and 0.59 m3. Wood, recycled polyethylene and stainless steel are used to make household composters.
Composting toilets are suitable for places without or without water, such as large-scale composting toilets for parks, highways, stations, etc., and small-scale composting toilets for ships, etc. The commercial composting toilets are divided into self-contained and centralized ones, which can be operated intermittently or continuously, and are made of glass fibre and polyethylene. The self-contained composter is located next to the toilet, while the centralized composter is located next to the basement or building. Intermittent composting toilets contain more than one compartment. When one compartment is full, they are transferred to another compartment. Its advantage is that there is only one compartment in the composting toilet which can run continuously without contamination by fresh manure. Fresh manure and decomposed quasi-manure are mixed together.
Small Capacity Reactor Suitable for Field Operation
Because of the economic, odor control and site reasons, composting systems with large reactors, forced ventilation static stacking and strip stacking are greatly limited. Therefore, a portable, small-capacity reactor composting system suitable for field operation emerges as the times require. For example, Mulch Co. of County, UK, has built two mobile composting systems (30.584-38.23 m3 in volume) similar to rolling containers, with bucket loaders for feeding and cranes for lifting containers when discharging, and materials poured out from the back door of containers. Temperature and oxygen content are controlled by computer. Although this kind of system has only appeared for a few years, it is receiving more and more attention and application from small sewage treatment plants, food industry, catering industry, communities, schools, hospitals, research institutes and business groups. At present, it is mainly used for food waste treatment. The small capacity reactor composting system on the market includes box system, mixing bin and rotary digester, etc. But at present, the most commonly used one is box composting system. The system can be operated intermittently or continuously. It has the advantages of good process control, low investment and operation cost, simple equipment, easy operation and assembly, etc. But its greatest advantage is that it is easy to operate and assemble. Organic waste treatment technology is provided for groups or units that do not have enough space. Currently, 50 and 25 box composting systems are operating in the United States and Canada, respectively. A typical box-type composting system has a treatment scale of 1-40 t/d-1. It consists of several boxes, two of which are used as biofilters. In order to facilitate field operation, the mixing equipment and reactor are connected with the trailer.
In a word, the source of solid waste is more and more dispersed, and the amount of solid waste is also more and more, so the application scope of composting equipment will gradually expand. For different solid wastes, different composting equipments need to be adopted and developed. With the development of solid waste composting, household composters and small-capacity reactor composting systems emerge as the times require. On the one hand, home composters have been reduced from the source.
Ways to Make Composts
How to Compost
The Method of Making Compost Fertilizer from Straw
- Method of composting:
- Site selection Fertilizer-making site should be located in the leeward sunward area with flat terrain and close to the water source, which can be made in the open air all the year round. A kind of
- Material preparation (Take 1 ton of dry straw as an example)
(1) 1000 kg of crop straw.
(2) 20 kg corn flour or wheat bran or rice bran, and 5-10 kg urea can be added if conditions permit.
(3) Bacillus Yikang compost fermentation strain 400g (two bags of this product).
(1) The length of straw (e.g. corn straw) should be 1-3 centimeters when it is crushed or cut by a hay cutter (wheat straw, rice straw, leaves, weeds, peanut seedlings, bean straw, etc.) can be fermented directly, but the fermentation effect is better after crushing.
(2) Water the crushed or cut straw with water to wet and permeate, and the moisture content of straw is generally controlled at about 60%.
(3) Mix 20 kilograms of corn flour (or wheat bran or rice bran) with 400 grams of bacteria. Sprinkle corn flour (or wheat bran or rice bran) mixed with bacteria evenly on the surface of straw irrigated with water by hand. Use spade and other tools to turn over and mix, stack into long strips of 2 meters wide, 1.5 meters high and unlimited length, and cover them tightly with plastic cloth.
(1) Warming up stage: from room temperature to 45 C, generally only one day, at this time can turn over the stack.
(2) In the future, when the heap temperature reaches above 60 C, it needs to be turned over, and the basic state of decomposition can be reached in 15-20 days, and the fertilizer can be applied directly. Maturity mark straw turns brown or black-brown, soft and elastic when wet, brittle and fragile when dry.
(1) Straw fertilizer is generally used as base fertilizer and can be applied wetly. Soil should be covered for topdressing. Semi-decomposed fertilizer is applied to crops with longer growth period, straw fertilizer with higher maturity is applied to crops such as melons, fruits and vegetables with shorter growth period, semi-decomposed fertilizer is used in sandy soil, and fertilizer with higher maturity is best applied to clay soil.
(2) Straw fertilizer is rich in organic matter, balanced nutrients of nitrogen, phosphorus and potassium, and contains various trace elements. It is a suitable fertilizer for all kinds of crops and soils. It has remarkable effects on improving crop quality and increasing yield. A kind of
Note: It is suggested that 20-30% livestock and poultry manure or other organic substances should be properly added in composting, so that the fertilizer efficiency is better and more comprehensive.
（3）Rapid Fermentation of Straw Returning to Field:
Quick Returning Technology: Digging Trough – Stacking Straw – Adding Bacteria and Yikang – Sealing
1) Digging trough: Digging a low trough 1.5-2 m wide and 0.3 m deep in idle fields such as fields and courtyards, the length of which can be determined according to the amount of straw. _
2) Stacking straw: According to the standard of 60% moisture content of straw (i.e. holding the water in groups and keeping the watermarking by hand without dripping, it is appropriate to lay down and disperse), so that the straw can absorb enough moisture and accumulate straw in the tank.
3) Adding organic fertilizer starter: first, add 1 bag (200g) of Bacteria Yikang to dilute 20 kg corn flour or rice bran or wheat bran (1000 kg straw material), then stack straw while adding animal manure or urea to adjust C/N ratio and evenly sprinkle corn flour with Bacteria Yikang. Or rice bran or wheat bran.
4) Sealing: When the pile is about 1:5 meters high, photograph it and seal it with clay or plastic film. About 15 days in summer and 40 days in winter can be fertilized and returned to the field.
Quick in-situ Returning Technology of Straw Returning to the Field: Straw Crushing-Adding Bacteria Yikang and Feces-Sealing-Tillage-Tillage
1) Straw crushing: The straw is crushed into small segments of about 3-4 cm with a crusher.
2) Add Bacteria Yikang: first, add 2 bags of Bacteria Yikang (400 grams) into 40 kg corn flour or rice bran, wheat bran dilution; decomposed feces and urine 300 kg; all kinds of straw 700 kg. Mix the above materials well, then add water, adjust the moisture content of straw to about 60%, accumulate in the earth and compact slightly. A kind of
3) Sealing: After accumulating the material, the material is sealed with mud. A kind of
4) Tillage: Sprinkle the rotten straw evenly on the ground, and immediately carry out deep tillage, raking and further maturation of the straw.
Rapid Decomposition and Return of Rice Straw to Field Technology Harvesting Fertilizing Adding Green Seedlings to Strengthen Throwing Seedlings
1) Harvesting: one is to keep high stubble harvested, tail grass left in the field, 100% straw returned to the field; the other is low stubble harvested, after threshing also returned to the field in full.
2) Fertilization: Planned application of organic and inorganic fertilizers in the field.
3) Bacterial Yikang: According to 1000 kg of straw, add 500 grams of Bacterial Yikang, evenly sprinkle in the field. When applied, the water layer in the field was 2-3 cm.
4) Seedling throwing: After applying Bacillus Yikang, the farmland can be thrown for one day. When throwing rice seedlings, the surface of the field should maintain a certain water layer. The water layer of the high stubble paddy field and straw strip mulch is shallow, 2-3 cm. The paddy field covered with straw is deep, about 5 cm. Submerged straw is the standard to ensure the contact between seedling roots and water.
Technical Operating Points
1) Adequate moisture: straw must absorb enough water, the moisture content is generally controlled at about 60%. A kind of
2) Adjust the appropriate C/N: Add appropriate amount of animal manure or nitrogen fertilizer to regulate the C/N of the compost.
3) Blend material: Bacteria Yikang added should be evenly sprinkled in straw, or stirred evenly with utensils.
4) Ventilation: Microorganisms ferment faster under aerobic conditions, and the condition of ventilation will directly affect the stalk maturation rate. So don’t step on it when stacking, in order to facilitate ventilation. After stacking, it is sealed with mud mixed with straw. When the temperature in the stack exceeds 65 degrees, ventilation or dump should be adopted.
5) Sealing: When stacking, the surrounding and top of the reactor should be sealed to prevent water evaporation and nutrient loss.
6) Warming up: When composting straw in winter or cold area, plastic film is added to the compost to increase the temperature. Fourth, attention should be paid to the sufficient moisture content of materials for stacking and composting, the uniform mixing, sealing, heat preservation and water retention, so as to ensure that straw is quickly matured and accumulated without stepping on it, and take a slight photo.
Last, the suitable area, all kinds of straw crops can be treated by straw composting and returning technology after harvesting.