Category: powdery organic fertilizer making
For centuries animal manure has been a traditional source of nutrients for agricultural use. An organic fertilizer production line can process organic waste such as animal manure and turn it into organic fertilizer. Farm use of organic fertilizer is key to the development of ecological agriculture. Most of the essential nutrients and elements for plant growth are contained in organic fertilizers, however, it is difficult for plants to use it directly. Composting allows the nutrients to be released, improving soil structure and productivity that make it possible for plants to absorb the nutrients.
Different Types of Materials used in Organic Fertilizers
There are several different types of materials that can be used in a fertilizing production machine to produce organic fertilizer:
• Livestock and poultry waste and manure from cattle, sheep, horses, and rabbits
• Agricultural waste such as soybean meal, cotton meal, and straw
• Industrial wastes such as wine, vinegar, sugar, cassava, and furfural lees
• Urban sewage and river sludge
Organic fertilizing machines are available in small, medium, and large scale sizes.
Types of Organic Fertilizers
We have two types of organic fertilizer production lines available to turn animal manure into fertilizer – organic powder fertilizer and granular fertilizer production line flow. Both will produce high-quality organic fertilizer.
Organic Powder Making Fertilizer Production Line
Organic manure fertilizer powder is one of the simplest fertilizer-making systems compared to a complete production line in a factory. The machine is capable of manufacturing fine powder fertilizer from organic substances.
The organic powder fertilizer production flow line includes the following components:
– Fertilizer compost turner
– Fertilizer granulator
– Fertilizer crusher
– Fertilizer screening machine
– Fertilizer drying and cooling machine
– Cyclone fertilizer dust collector
– Packing scale
– Coating machine
– Fertilizer bagging machine
The powder fertilizer production line is cost-effective as it reduces the amount of manual labor required. The cost can be further reduced by replacing the fertilizer bagging machine with manual labor.
The capacity of the powder fertilizer machine ranges from 1 t/h to 20 t/h depending on your particular requirements.
Granular Organic Fertilizer Production Machine
Granular fertilizer production flow process is more complicated than the powder fertilizer making process. Lately, the pellet fertilizer process has become much more popular around the world. The size and increased weight of the pellets make it easier to handle and use and certain inorganic elements can be added to improve the effectiveness of the fertilizer. Adding these elements to powder fertilizer can cause moisture absorption and agglomeration.
There are three steps involved in the complete granular organic fertilizer making process:
1. Pre-Treating Process – this is the first step in the fertilizing production line that prepares organic compost for agricultural use. The organic fertilizer compost turner component of the machine is used in this phase of the process.
2. Pelletized Organic Fertilizer Process – in the second phase of the process the organic fertilizer granulator is used as well as the drying and cooling machine.
3. Post Processing – in the post-processing phase the fertilizer screening machine is used together with the organic fertilizer polishing machine. Optional fertilizer bagging equipment is also available if required.
In addition, we are able to provide you with a customized organic fertilizer production line flow if that is what your operation requires.
Composting is a cost-effective way to deal with the massive demand for fertilizers. The advantage of composting is you get organic fertilizers free from chemicals and other harmful elements. But, purchasing chunks of organic compost fertilizer is not a practical idea. That is why it is best to get a powdered version. This helps farmers to spread the fertilizer thoroughly for a better produce. The question is, what is the best equipment that can help to make powdery organic compost fertilizer? To know the answer, you need to understand the process of making compost fertilizers.
Powdered fertilizer production includes two processes: composting and deep processing. In compositing, the microorganisms digest different organic matters and convert them into absorbable nutrients. On the other hand, deep processing involves the production stage of commercial powdered fertilizers.
There are a few types of equipment and machines that you will need to make powdery organic compost fertilizers:
Among all these machines, the ones responsible for grinding and making powdery organic compost are the vertical crusher and rotary screen machine.
Fertilizer crushing equipment
Depending on the type of compost you want, you can choose from a variety of crushers. Some of the most common ones are hammer crusher, semi-wet material crusher, and vertical crusher. Organic composts come in chunks or like cakes from the forklift feeding machine. The crusher will make sure that these chunks grind to a fine powder. Similar to grinding ingredients while making a delicious food recipe. The advanced crushers come with an adjustable crushing degree.
If you do not want a fine powder, you can lower the crushing power of the grinder. This will leave coarse grains of fertilizers instead of fine powder. You can also select the manure fertilizer grinder depending on the amount of organic compost you deal with. Vertical crushers are suitable for low to medium quantities. However, if you have significantly more demand, you can use a hammer. They can handle large scale composting and grinding simultaneously.
Fertilizer screening equipment
Apart from the fertilizer crusher, the screening equipment is also responsible for producing high-quality powdery organic compost fertilizer. The crushed fertilizer passes from the grinder to the screening equipment where the filters remove all types of dust and unwanted particles away. There are two types of screening machines that you can use: vibrating screen machine and rotary screen machine.
These machines range between 1 and 20 t/h. They come with high screening efficiency that helps to produce the best quality powdery organic compost fertilizer. These screening machines can reduce the dust level in the fertilizer so that it meets the quality standards. It is best to purchase screening equipment that has multiple screening facilities. This will only produce premium-quality powdery organic compost fertilizers.
So, if you already have the entire setup except for these two machines, buy them now. Just make sure you note that the output quantity matches with market demands.