How to use rotary drum granulator to make npk fertilizer

Rotary drum granulator is a versatile and efficient machine used in the production of NPK fertilizer. NPK stands for nitrogen, phosphorus, and potassium, which are essential nutrients for plant growth. This type of granulator is commonly used in large-scale fertilizer production plants due to its high output and ability to produce uniform and well-rounded granules. In this passage, we will discuss the steps on how to use a rotary drum granulator to make NPK fertilizer.

Preparation of Raw Materials

Before using the rotary drum granulator, it is essential to prepare the raw materials. The raw materials for NPK fertilizer production include urea, ammonium sulfate, monoammonium phosphate, diammonium phosphate, and potassium chloride. These materials should be crushed into fine powder and mixed in the right proportions to achieve the desired NPK ratio.

Feeding the Raw Materials

Once the raw materials are prepared, they should be fed into the rotary drum granulator. The granulator is equipped with a feeding system that allows for the continuous feeding of the raw materials. The feeding system should be adjusted to ensure that the materials are evenly distributed inside the granulator.

Granulation Process

The granulation process begins as the raw materials are mixed and tumbled inside the rotating drum granulator. The drum is lined with rubber or plastic to prevent the materials from sticking to the walls. As the materials are tumbled, they begin to form granules due to the rolling motion and the addition of a binder, such as water or a liquid fertilizer. And it can make 1-30 t/h npk fertilizer.

Drying and Cooling

After the granulation process, the granules are still wet and need to be dried. The rotary drum granulator is usually equipped with a drying system that uses hot air to remove the moisture from the granules. Once the granules are dry, they are cooled using a cooling system to prevent them from sticking together during storage and transportation.

Screening and Packaging

The final step in the production of NPK fertilizer is screening and packaging. The granules are passed through a screening machine to separate the oversized and undersized granules from the desired size. The oversized granules can be crushed and returned to the granulator, while the undersized granules can be used as a powder fertilizer. The final product is then bagged in bags or bulk containers for distribution.

In conclusion, using a rotary drum granulator to make NPK fertilizer is a straightforward process that involves the preparation of raw materials, feeding, granulation, drying, cooling, screening, and packaging. With the right equipment and proper operation, a rotary drum granulator can produce high-quality NPK fertilizer that can help improve crop yields and soil health.