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How to use charcoal brisket extruder machine to make 300 kg/h biochar briquette

July 19, 2024

biochar briquettee making line, charcoal briquette machine, charcoal briquette production

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Introduction

Charcoal briquette extruder machines are specialized equipment designed to produce biochar briquettes. These briquettes are commonly used for cooking, heating, and various industrial applications. Using a charcoal briquette extruder machine to achieve a production rate of 300 kg/h involves a series of steps that encompass preparing the raw materials, operating the machine, and post-processing the briquettes. This passage provides a detailed guide on how to use a charcoal briquette extruder machine to produce 300 kg/h of biochar briquettes effectively.

small scale charcoal briquette making

small scale charcoal briquette making

Preparing the Raw Materials

Selecting the Biomass Material

The first step in producing biochar briquettes is selecting the appropriate biomass material. Common materials include sawdust, rice husks, coconut shells, and other agricultural residues. The choice of material can affect the quality and performance of the briquettes. Ensure that the biomass is dry and free from contaminants to achieve better results.

Drying the Biomass

Moisture content is a crucial factor in the briquetting process. The biomass should have a moisture content of less than 15%. If the material is too wet, it will need to be dried. This can be achieved using natural sun-drying methods or mechanical dryers. Proper drying ensures that the briquettes form properly and burn efficiently.

Grinding and Mixing

The biomass material needs to be ground into a fine powder to ensure uniformity in the briquettes. This can be done using a hammer mill or a similar grinding machine. After grinding, mix the biomass powder thoroughly to ensure a consistent texture, which is essential for high-quality briquette production.

Operating the Charcoal Briquette Extruder Machine

Preheating the Machine

Before feeding the biomass into the extruder, it is advisable to preheat the machine. Preheating helps to stabilize the temperature and ensures that the biomass binds well during extrusion. The recommended preheating time is usually around 20-30 minutes, depending on the machine specifications.

Feeding the Biomass

Once the machine is preheated, gradually feed the biomass powder into the extruder’s hopper. It is essential to maintain a consistent flow rate to ensure the extruder operates efficiently. Overloading the machine can lead to blockages and inconsistent briquette quality.

Adjusting the Settings

Most charcoal briquette extruder machines come with adjustable settings for parameters such as pressure, speed, and temperature. Fine-tuning these settings can help achieve optimal briquette quality and production rate. For a target production rate of 300 kg/h, you must experiment with these settings to find the most efficient configuration.

Post-Processing the Briquettes

Cooling the Briquettes

After extrusion, the biochar briquettes will be hot and somewhat fragile. Allow them to cool naturally or use a cooling conveyor to speed up the process. Proper cooling helps to harden the briquettes, making them more durable and easier to handle.

Drying the Briquettes

Although the biomass was dried before extrusion, the briquettes may still contain some residual moisture. It is essential to further dry the briquettes to reduce their moisture content to below 10%. This can be done using natural air drying or mechanical dryers. Properly dried briquettes burn more efficiently and produce less smoke.

Packaging and Storage

Once the briquettes are fully cooled and dried, they can be packaged for storage or sale. Use airtight bags or containers to prevent moisture absorption. Store the packaged briquettes in a dry, cool place to maintain their quality over time.

Conclusion

Using a charcoal briquette extruder machine to produce 300 kg/h of biochar briquettes involves several critical steps, from preparing the raw materials to post-processing the final product. Selecting and preparing the biomass, operating the machine correctly, and ensuring proper post-processing are all essential to achieving high-quality briquettes. By carefully following these steps and optimizing the machine’s settings, you can efficiently produce biochar briquettes that meet your production goals and quality standards. Visiting: https://www.char-molder.com/2024/04/19/small-scale-charcoal-briquette-making-in-philippines/

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