Category: Chicken Manure Biofertilizer Production Process


Chicken Manure Biofertilizer Production Process: Transforming Waste into Agricultural Gold

December 23, 2025

Chicken Manure Biofertilizer Production Process, manure biofertilizer processing system

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The poultry industry generates millions of tons of chicken manure annually, presenting both environmental challenges and opportunities. Through advanced biofertilizer production technology, this waste stream can be transformed into nutrient-rich organic fertilizer, creating a sustainable circular economy solution for modern agriculture.

The Production Process: From Waste to Resource

Our state-of-the-art chicken manure biofertilizer production line follows a meticulous multi-stage process designed to maximize nutrient retention while ensuring pathogen elimination. The journey begins with raw material preparation, where fresh chicken manure is collected and mixed with carbon-rich materials like straw or sawdust to achieve the optimal carbon-to-nitrogen ratio of 25:1 to 30:1.

The fermentation stage represents the heart of the process. Using advanced composting technology, the mixture undergoes controlled aerobic decomposition in specialized fermentation facilities. Temperature monitoring ensures the pile reaches 55-65°C for 72 hours, effectively eliminating harmful pathogens including E. coli and Salmonella while preserving beneficial microorganisms. Regular turning every 3-7 days maintains optimal oxygen levels, accelerating decomposition and preventing odor development.

Following fermentation, the mature compost is crushed into fine powder using high-efficiency crushers, ensuring uniform particle size of ≤2mm. This powder then enters the granulation phase, where specialized equipment transforms it into uniform 4-6mm pellets using disc or rotary drum granulators. The granulation process enhances fertilizer handling, storage, and application while providing slow-release properties that improve nutrient utilization efficiency.

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Quality Control and Packaging

The production line incorporates comprehensive quality control measures throughout each stage. Screening equipment separates qualified granules from oversized or undersized particles, while drying and cooling systems reduce moisture content to optimal levels for storage. An optional coating process can be applied to enhance granule strength and prevent caking during storage.

The final product undergoes rigorous testing for nutrient content, organic matter percentage, and microbial activity before automated packaging systems prepare it for distribution. The resulting biofertilizer contains essential nutrients including nitrogen, phosphorus, and potassium, along with beneficial microorganisms that enhance soil health and plant growth. Learn more! 

Environmental and Economic Benefits

This advanced chicken manure biofertilizer production technology offers significant environmental advantages by converting waste into valuable agricultural inputs while reducing greenhouse gas emissions and water pollution risks. The process supports sustainable farming practices by improving soil structure, enhancing water retention, and promoting beneficial microbial activity in agricultural soils.

For poultry operations, implementing this biofertilizer production line creates additional revenue streams while addressing waste management challenges. The technology represents a win-win solution that benefits farmers, the environment, and the agricultural sector as a whole, contributing to a more sustainable and circular agricultural economy.  If you need a business plan, welcome to visit: https://www.biofertilizerproduction.com/product/solution-for-using-chicken-poop-as-biofertilizer/

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