Month: December 2025
Chicken Manure Biofertilizer Production Process: Transforming Waste into Agricultural Gold
The poultry industry generates millions of tons of chicken manure annually, presenting both environmental challenges and opportunities. Through advanced biofertilizer production technology, this waste stream can be transformed into nutrient-rich organic fertilizer, creating a sustainable circular economy solution for modern agriculture.
The Production Process: From Waste to Resource
Our state-of-the-art chicken manure biofertilizer production line follows a meticulous multi-stage process designed to maximize nutrient retention while ensuring pathogen elimination. The journey begins with raw material preparation, where fresh chicken manure is collected and mixed with carbon-rich materials like straw or sawdust to achieve the optimal carbon-to-nitrogen ratio of 25:1 to 30:1.
The fermentation stage represents the heart of the process. Using advanced composting technology, the mixture undergoes controlled aerobic decomposition in specialized fermentation facilities. Temperature monitoring ensures the pile reaches 55-65°C for 72 hours, effectively eliminating harmful pathogens including E. coli and Salmonella while preserving beneficial microorganisms. Regular turning every 3-7 days maintains optimal oxygen levels, accelerating decomposition and preventing odor development.
Following fermentation, the mature compost is crushed into fine powder using high-efficiency crushers, ensuring uniform particle size of ≤2mm. This powder then enters the granulation phase, where specialized equipment transforms it into uniform 4-6mm pellets using disc or rotary drum granulators. The granulation process enhances fertilizer handling, storage, and application while providing slow-release properties that improve nutrient utilization efficiency.
YUSHUNXIN can provide you with the complete chicken poop processing equipment, welcome to contact us !
Quality Control and Packaging
The production line incorporates comprehensive quality control measures throughout each stage. Screening equipment separates qualified granules from oversized or undersized particles, while drying and cooling systems reduce moisture content to optimal levels for storage. An optional coating process can be applied to enhance granule strength and prevent caking during storage.
The final product undergoes rigorous testing for nutrient content, organic matter percentage, and microbial activity before automated packaging systems prepare it for distribution. The resulting biofertilizer contains essential nutrients including nitrogen, phosphorus, and potassium, along with beneficial microorganisms that enhance soil health and plant growth. Learn more!
Environmental and Economic Benefits
This advanced chicken manure biofertilizer production technology offers significant environmental advantages by converting waste into valuable agricultural inputs while reducing greenhouse gas emissions and water pollution risks. The process supports sustainable farming practices by improving soil structure, enhancing water retention, and promoting beneficial microbial activity in agricultural soils.
For poultry operations, implementing this biofertilizer production line creates additional revenue streams while addressing waste management challenges. The technology represents a win-win solution that benefits farmers, the environment, and the agricultural sector as a whole, contributing to a more sustainable and circular agricultural economy. If you need a business plan, welcome to visit: https://www.biofertilizerproduction.com/product/solution-for-using-chicken-poop-as-biofertilizer/
Годовая акция | Специальное предложение на оборудование для производства гранулированных минеральных удобрений — бесплатный проект!
Вот и подходит к концу еще один год. В знак благодарности за доверие и поддержку наших клиентов мы запускаем специальную годовую акцию на оборудование для производства гранулированных минеральных удобрений! Независимо от того, строите ли вы новый завод или обновляете существующее производство, сейчас самое выгодное время для покупки. К тому же — бесплатное проектирование производственной линии именно под ваши задачи!
Линия-по-производству-минеральных-удобрений
I. Годовая акция — поддержка модернизации вашего бизнеса
В период действия акции при заказе нашего оборудования вы получаете:
– Специальные цены: отдельные модели оборудования по сниженной цене, дополнительные скидки при покупке полной линии;
– Бесплатное проектирование: опытный инженер индивидуально разработает проект с учетом вашей площади, сырья и требуемой производительности — бесплатно;
– Бесплатные запасные части: ключевые расходники прилагаются к оборудованию для бесперебойной работы;
– Приоритетная отгрузка: клиенты, заключившие договор, получают приоритет при производстве и отправке, монтаж возможен до конца года;
– Техническая поддержка на месте: команда специалистов установит, настроит оборудование и обучит персонал.
II. Преимущества нашего оборудования
– Интеллектуальное управление: вся линия оснащена системой интеллектуального управления PLC, что делает производство эффективнее и проще;
– Универсальность по сырью: подходит для переработки разных видов минеральных, смешанных и органоминеральных удобрений;
– Высокая степень грануляции и равномерность: оптимизированная конструкция гарантирует отличный внешний вид и стабильные свойства гранул;
– Экологичность: низкое энергопотребление и минимальные выбросы отвечают современным экологическим требованиям;
– Надежное сервисное обслуживание: оперативная поддержка 24/7, пожизненное техническое сопровождение.
III. Бесплатное проектирование — индивидуально для каждого
У каждого клиента свои задачи: состав сырья, целевая производительность, особенности помещения. Наши инженеры бесплатно разрабатывают индивидуальную схему производственной линии:
– Выбор и компоновка оборудования
– Балансировка производительности и потоков
– Оптимизация использования пространства
– Решения по энергосбережению и экологии
Инвестируйте с умом — исключите доработки и издержки!
IV. Как принять участие
Срок акции: с настоящего момента до 31 декабря 2025 года
Как участвовать:
– Позвоните по телефону или оставьте заявку на сайте — расскажите о своих задачах
– Назначьте встречу с инженером (на месте или онлайн)
– После согласования проекта подпишите договор и получите все акции и бесплатные услуги
Конец года — самое время для обновления производства! Не упустите шанс приобрести профессиональное оборудование для гранулирования минеральных удобрений по специальной цене и получить бесплатно индивидуальный проект. Увеличьте производительность и заложите фундамент для успеха в новом году!
Оставьте заявку или позвоните нам — получите спецпредложение и индивидуальное решение уже сегодня! Для получения более подробной информации, пожалуйста, посетите:https://www.granulyator.com/product/liniya-granulirovaniya-mineralnoe-udobreniya/
Top Manure Dewatering Systems for Livestock Farms: Efficient Solutions for Pig, Cow, and Poultry Waste
Livestock operations—whether pig farms, cattle units, or large-scale poultry houses—generate significant volumes of wet manure. Efficient manure dewatering systems are essential for reducing moisture, lowering storage costs, improving transport efficiency, and preparing organic waste for composting or fertilizer production. For modern farms seeking reliable waste-management equipment, choosing the right solid–liquid separation machine makes a major difference in long-term efficiency.
1. Screw Press Manure Separator: The Most Common Dewatering Machine
The screw press dewatering machine, often used as a pig manure separator or cow dung dewatering unit, is one of the most popular systems in livestock farms.
Its advantages include:
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continuous operation
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low energy consumption
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strong moisture-reduction capability (down to 30–35%)
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suitable for pig slurry, cattle manure, and chicken house wash-water
The screw press uses a rotating auger and mesh screen to separate solids from liquids. It is ideal for farms planning to produce organic fertilizer, compost, or biogas feedstock, because it outputs uniform semi-dry solids.
2. Inclined Screen Separator: Best for High-Flow Effluent
An inclined screen manure separator—also called a slope screen or gravity separator—is widely used in dairy farms and large pig operations.
Key benefits:
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handles high flow rates
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low maintenance
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no moving parts in the filtration zone
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efficient for fibrous materials such as cow manure
This system is perfect for pre-treatment before storage tanks, lagoons, or liquid fertilizer processing lines.
dewatering machine for faster manure drying
3. Centrifugal Dewatering Machine: High-Efficiency Moisture Reduction
For operations that need extremely low moisture levels, a centrifugal dewatering machine or manure decanter centrifuge offers superior performance.
Advantages:
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very high solid-liquid separation efficiency
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suitable for chicken manure and fine suspended solids
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ideal for farms processing manure into high-value fertilizer
Although more expensive, centrifugal separators are often used in advanced organic fertilizer plants or farms supporting anaerobic digestion systems.
4. How to Choose the Right Manure Dewatering Equipment?
Farm owners typically consider:
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Type of manure: pig slurry is more liquid, cow dung is fibrous, chicken manure is concentrated.
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Farm scale: small farms may prefer a screw press; large dairy operations may use inclined screens; value-added fertilizer plants may choose centrifuges.
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End use: composting, biogas, liquid-fertilizer production, or direct field application.
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Budget & maintenance: screw press machines offer the best cost-performance ratio.
- If you don’t know which dewatering is suitable for you, feel free to consult YUSHUNXIN.
Conclusion
A reliable manure dewatering solution improves environmental compliance, reduces waste-handling costs, and supports clean fertilizer production. Screw press separators, inclined screen units, and centrifugal machines each offer unique advantages depending on manure type and farm size. For farms upgrading their waste-treatment systems, selecting the right dewatering equipment is the first step toward efficient and sustainable livestock management. If you need a solid-liquid seperation equipment, welcome to visit: https://www.fertilizerequipmentprice.com/manure-dewatering-machine/
Wet vs. Dry Granulation Techniques in Biofertilizer Production: A Practical Comparison for New Manufacturers
In the biofertilizer industry, choosing the right granulation method—either wet granulation or dry granulation—plays a major role in determining pellet quality, production cost, and overall plant efficiency. Whether a producer is building a new biofertilizer pellets manufacturing line or upgrading existing equipment, understanding the difference between these two granulation technologies is essential. Below is a clear comparison to help new fertilizer investors make informed decisions.
1. What Is Wet Granulation in Organic Fertilizer Making?
Wet granulation is widely used in bio-organic fertilizer production, especially when working with composted manure, microbial inoculants, or humic-acid-based materials. The process involves adding liquid binders (water, microbial solution, or steam) to increase moisture and allow materials to agglomerate into round pellets.
Common equipment includes:
disc pelletizers (pan granulators)
rotary drum granulators
new-type organic fertilizer granulators
Wet granulation is known for producing spherical, uniform, and highly attractive granules, making it ideal for commercial organic fertilizers. However, because moisture increases during the process, the pellets must go through dryers and coolers, which add to energy consumption.
rotary drum granulation machine
2. What Is Dry Granulation for Biofertilizer Pellets?
Dry granulation—or press granulation, roller compaction, or extrusion granulation—forms pellets by compressing powder materials without adding additional moisture. It is commonly carried out using a double roller granulator (also called a compactor or extrusion granulator).
Key advantages include:
minimal energy consumption
no need for drying equipment
ideal for heat-sensitive probiotics or microbial biofertilizers
compact layout suitable for small or medium-scale plants
Dry granulation produces dense, oval or pillow-shaped pellets, which are mechanically strong but may be less uniform in appearance compared with wet granules.
3. Quality Differences and Application Preferences
Wet granulation is preferred when producers need:
round granules with high aesthetic value
pellets with adjustable nutrient release rates
strong binding capability for low-viscosity materials
Dry granulation is recommended for:
materials already containing natural moisture
microbial fertilizers requiring low-temperature processing
investors seeking a low-cost granulation line with fewer machines Click here to get more!
4. Cost and Equipment Considerations
Wet granulation lines require more machines—such as mixers, granulators, rotary dryers, coolers, and coating machines—which increases investment.
Dry granulation systems are simpler and often only need a crusher, mixer, roller press granulator, and screening machine, resulting in lower operational costs.
Conclusion
Both wet and dry granulation offer reliable ways to produce biofertilizer pellets, but the right choice depends on budget, raw materials, and product requirements. For manufacturers planning a new biofertilizer production line, understanding these technical differences helps optimize efficiency and achieve high-quality pellet output. If you want to know more, welcome to visit: https://www.biofertilizerproduction.com/product/bio-fertilizer-granulator/
How to Produce High-Quality Compost from Organic Waste: Practical Methods That Work
December 23, 2025
Compost from Organic Waste, how to make compost, Preparation of fertilizer production
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Turning organic waste into high-quality compost is a proven way to improve soil health while reducing disposal costs. However, not all compost is created equal. Poor preparation, improper material balance, or uncontrolled decomposition often lead to unstable compost with low nutrient value. To achieve consistent, market-ready compost, both the preparation stage and the composting method matter.
Selecting and Preparing Organic Waste Materials
The quality of compost starts with raw material selection. Common organic waste used for compost production includes livestock manure, crop residues, food waste, garden waste, and agro-industrial by-products. These materials differ in moisture content, carbon-to-nitrogen ratio, and particle size.
Before composting begins, raw materials should be pre-treated. Shredding or crushing organic waste increases the surface area and improves microbial access. Moisture adjustment is also essential—most composting processes work best when moisture content is controlled within a suitable range. This preparation stage lays the foundation for stable organic waste composting and efficient biodegradation.
Balancing Carbon and Nitrogen for Stable Composting
One of the most critical factors in making high-quality compost is achieving a balanced carbon-to-nitrogen ratio. Carbon-rich materials such as straw, sawdust, or rice husk provide structure, while nitrogen-rich inputs like manure or food waste support microbial growth.
An unbalanced mix can slow decomposition or cause odor issues. Proper blending creates ideal conditions for aerobic composting and ensures the final bio organic compost is mature, nutrient-rich, and safe for agricultural use.
Choosing the Right Composting Method
There are several proven composting methods for organic waste recycling. Windrow composting is widely used for its simplicity, while aerated static piles offer better oxygen control. In more industrialized settings, in-vessel composting systems and controlled composting units provide faster processing and higher consistency.
Regardless of the method, oxygen supply, temperature control, and regular turning are key to producing high-quality organic compost. Maintaining proper airflow prevents anaerobic zones and helps achieve uniform decomposition throughout the pile. Learn more!
composting method and equipment
Monitoring Temperature and Maturity
Temperature is a direct indicator of microbial activity during composting. High temperatures help destroy pathogens and weed seeds, while gradual cooling signals compost maturity. Regular monitoring ensures the composting process stays on track.
Mature compost should have a stable structure, earthy smell, and uniform texture. At this stage, the material is suitable for use as organic soil amendment, biofertilizer input, or further processing such as screening and granulation.
Preparing Compost for Downstream Applications
High-quality compost is often used as a base material for fertilizer production. After composting, screening removes oversized particles, and additional processing can improve consistency for commercial applications.
By combining proper preparation, controlled composting methods, and careful monitoring, organic waste can be efficiently transformed into valuable compost products. This approach not only improves fertilizer quality but also supports scalable and sustainable compost production. If you want to invest the compost turners, welcome to visit: https://www.fertilizerequipmentprice.com/industrial-composting-machine/
composting method and equipment